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Fully Automated Pilot Reactor Systems by HWS
Fully Automated Pilot Reactor Systems by HWS
automated pilot reactor systemslaboratory reactor control

11. June 2025

Introduction

HWS Labortechnik delivers top-tier laboratory and pilot plant reactor systems. We focus on precision, reliability, and flexibility. To take this further, we partner with leading automation technology suppliers. One such partner is Hitec Zang, whose LabBox system enhances our reactors with advanced automation.

As a result, this partnership creates a fully automated reactor system that streamlines laboratory work, boosts reproducibility, and supports the growing demands of modern research environments.


Why Automation Matters

Today’s laboratories need more than just quality reactors. They require systems that operate smoothly, reduce errors, and deliver precise results. Automation, therefore, bridges the gap between manual processes and modern efficiency.

When you automate your reactors, you:

  • Reduce human error

  • Improve data accuracy

  • Boost process consistency

  • Save valuable time

In addition, automated systems enhance safety and ensure that critical parameters remain within limits. That’s why HWS integrates automation into every reactor system we build.


The Strength of HWS Glass Reactors

At HWS, we build reactors for any laboratory or pilot plant need. Our glass reactors come in many sizes and configurations, providing both flexibility and reliability. They handle chemical, biotech, and environmental applications with ease.

Moreover, we use borosilicate glass for its outstanding chemical resistance and durability. The clear design also lets you observe reactions in real time. Because of this transparency, operators can identify process changes immediately and respond before issues escalate.

Furthermore, we customize every reactor to ensure it fits your exact process requirements. Whether you need a small research setup or a large pilot-scale system, our team tailors each design to your specifications.


Automation That Fits: LabBox by Hitec Zang

LabBox is a compact automation platform that delivers robust functionality. It connects directly to sensors, pumps, stirrers, and thermostats, turning manual lab tasks into precise, automated workflows.

Because LabBox uses standard interfaces like RS-232 and Ethernet, it fits effortlessly into your existing lab setup. Consequently, there’s no need for extra cables or proprietary tools. You get a fully integrated system with less hassle and greater compatibility.

In addition, LabBox offers scalable performance, allowing you to start small and expand as your projects grow.


Seamless Integration with HWS Reactors

HWS reactors and LabBox form a perfect match. The sensors on our reactors connect directly to LabBox’s high-precision inputs, and real-time data from temperature and pressure sensors flows smoothly into the control system.

Moreover, LabBox controls stirring and heating using advanced PID controllers that keep processes stable and safe. Consequently, every run achieves the same precision, no matter the operator.

For users, LabBox’s LabVision software brings everything together. It displays live data through customizable dashboards that show exactly what matters most. In addition, alerts and alarms help operators respond quickly to any deviations, improving both safety and productivity.

LabBox also simplifies data management. You can easily export .csv files for Excel or send data directly to MATLAB for deeper analysis. As a result, you maintain complete control and insight into every experiment.


Versatile Applications

The benefits of this combination extend across many industries.

For example, in chemical development, precise control accelerates process scale-up. In biotech laboratories, automated stirring and temperature regulation protect sensitive cell cultures. Likewise, environmental and food technology labs benefit from reliable data and reproducible conditions.

Because of the modular design, our systems can also adapt to new tasks and future challenges. Therefore, your investment remains valuable even as your research evolves.


Why Choose HWS’s Fully Automated Systems?

Choosing HWS’s automated reactor systems means you gain multiple advantages:

  • Integrated lab automation without complex add-ons

  • Precise control for reproducible results

  • Flexible solutions that grow with your needs

  • Systems built for safety and reliability

Furthermore, every reactor we build is designed to work seamlessly with leading automation technology. Our long-term partnership with Hitec Zang ensures you always have the best tools at your fingertips.


A Future-Ready Solution

Laboratory work demands both precision and reliability. Our fully automated pilot reactor systems deliver these qualities consistently. They allow your team to work smarter and faster while maintaining complete process transparency.

Moreover, by automating repetitive operations, these systems free up skilled staff for more valuable and creative tasks. Consequently, laboratories become more efficient, and R&D throughput improves significantly.

By combining our reactor design expertise with Hitec Zang’s advanced automation, we provide systems that meet the highest industry standards. In addition, they are ready to face your toughest challenges—today and tomorrow.


Conclusion

The partnership between HWS and Hitec Zang brings powerful automation to HWS’s robust glass reactors. This integration boosts safety, reliability, and operational efficiency.

Ultimately, automated control is not just a convenience; it is the foundation of the modern laboratory. Contact HWS today to learn how our fully automated reactor systems can transform your laboratory or pilot plant.

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